C10: Introduction: 3D Designing, Sculpting & 3D Printing

Aim:

To design a 3D object that fits comfortably in the human hand and serves a practical function (like a stylus grip, bottle handle, or remote case).

Requirements:

  • Computer with Blender

  • Caliper or ruler (for measuring finger or hand width)

  • Reference object (pen, phone, toothbrush, etc.)

  • Sketchbook (optional) for quick design planning

Step-by-Step Process

Step 1: Study and Measure

  1. Choose an object you hold daily — for example, a pen, remote, or phone.

  2. Observe how your fingers curve around it.

  3. Measure:

    • Hand width and finger span

    • Diameter of grip (comfortable thickness)

    • Length of area held

  4. Record these values — they will help you scale your model correctly in Blender.

Step 2: Start Modeling in Blender

  1. Open Blender and start a new project.

  2. Add a Cylinder or Cube mesh depending on your design idea.

  3. Go to Edit Mode and scale the object according to your measurements.

  4. Turn on X-axis Mirror Modifier to make both sides symmetrical as you design.

Tip: For a pen or stylus, the diameter might be around 10–15 mm. For a phone grip, about 60–80 mm wide.

Step 3: Shape for Comfort

  1. Use the Subdivision Surface Modifier to make smooth, rounded shapes.

  2. Adjust vertices gently to follow the natural curve of a hand.

  3. Use Bevel tool (Ctrl+B) on sharp corners to make edges comfortable and soft.

  4. Think about finger placement — add slight indents where fingers might rest.

Design Insight: Rounded forms feel softer and safer; sharp edges may look modern but can feel uncomfortable.

Step 4: Test Functionality (Virtually)

  1. Switch to Object Mode and view your model from different angles.

  2. Compare it with your hand’s photo or a real object.

  3. Adjust size and curvature based on how a user might hold it.

  4. (Optional) Add a texture or grip pattern using sculpting or displacement maps.

Step 5: Final Touches and Rendering

  1. Add material color and subtle texture to make it look realistic.

  2. Insert light and camera for a presentation-ready render.

  3. Press F12 to render your ergonomic design.

Save and label your design as “Ergonomic Grip Design – [Your Name]”.

Fill in the form for S’O’A Fablab Orientation 2021.