C6: Electrical Connection

Aim:

To learn the correct way of stripping, twisting, and insulating wires.

Requirements:

  • Insulated copper wires (2–3 pieces, 20–30 cm long)

  • Wire stripper or cutter

  • Electrical insulation tape

  • Safety gloves

Working:

Step 1: Safety First

  • Wear gloves to protect your hands.

  • Ensure no live current is connected while working.

Step 2: Strip the Wire

  • Use a wire stripper to carefully remove 1–2 cm of insulation from both wire ends.

  • Avoid cutting into the copper strands.

Step 3: Twist the Wires

  • Place the two exposed copper ends together.

  • Twist them clockwise until the joint is tight and no strands are sticking out.

Step 4: Insulate the Joint

  • Wrap electrical tape around the exposed copper.

  • Ensure no copper is visible.

Step 5: Test the Joint

  • Gently pull the wires from both ends.

  • If the joint is firm, it is correct. If it loosens, repeat the process.

Diagram 

Insulated Wire  →   Stripped Ends   →   Twisted Joint   →   Insulated with Tape

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